Conveyors & handling
Smooth start/stop and accurate indexing.
Service 03 of 07 · Drive & Motion Engineering
The difference between a drive that's installed and one that's tuned is your cycle time.
Sizing, integration and tuning of VFDs and servo motion.
Request a quote
VFD & servo sizingMotion profilingEnergy optimisationOn-site tuning
A drive bolted in and left on defaults will run — badly. It'll overshoot, hunt, trip on a fast decel, or quietly waste a third of its energy.
We size the drive and motor to the actual load and duty, build the motion profile around your cycle, and tune it on the real machine. The result is faster cycles, accurate positioning, and drives that don't nuisance-trip.
Where it makes sense, we'll also show you the energy case — regeneration, right-sizing, and standby — which on a multi-drive line often pays for the work.
The process
How it flows
Load study
→ Sizing
→ Profiling
→ Integration
→ Tuning
→ Sign-off
Stage by stage
What we actually do
01
Size
We calculate the real load, duty and inertia and select drive and motor accordingly — not from a catalogue guess.
02
Profile
Motion profiles built around your cycle time and accuracy needs.
03
Tune
On-machine tuning of loops and limits until motion is fast, accurate and stable.
04
Verify
Cycle time, positioning and energy measured and signed off against target.
Configurations
Capability at a glance
Range
0.37 – 250 kW
VFD and servo across the common industrial band.
Accuracy
Closed-loop
Positioning and synchronisation where the application needs it.
Outcome
Measured
Cycle time and energy verified against target.
Specifications
The detail
- Drive types
- VFD, servo, closed-loop vector
- Topologies
- Single-axis to coordinated multi-axis
- Comms
- Modbus, EtherCAT, Profinet integration
- Energy
- Regeneration and right-sizing assessment
- Deliverable
- Tuned parameters documented and backed up
In the field
Where it goes to work
Winding & tension
Closed-loop tension control for film, wire and textile.
Pumps & fans
Energy-optimised VFD control with measured savings.
Special machines
Coordinated multi-axis motion for custom machinery.
Recent work
Recent engineering work
Assembly floor, Bhosari
Burn-in racks running hot
Firmware bench
Got a line that can't afford to stop?
Send us the device, the panel, or the problem. We'll tell you honestly whether we're the right fit — and quote a real lead time.